by Col. Larry Wortzel
The evidence is mixed when attempting to assess
whether the PLA and Chinese defense industries can
assimilate new technology. Beijing needs medium
technology components for its armored vehicles and has
depended on foreign countries for the engines,
transmissions, drive trains, and weapon sensor systems.
But the PLA has yet to be able to develop an indigenous
turbine engine-transmission system for its armored
vehicles. Assistance from Germany, Great Britain, the
United States (before 1989), Russia, and the Ukraine failed
to help China's defense industries in this endeavor. [45]
In May 1998, the PLA tried to get access to world-class,
modern defense electronics by sponsoring a Defense
Electronics Exhibition in Beijing. This show was the
product of a 2-year effort originated in the Commission of
Science, Technology and Industry for National Defense and
the Electronic Warfare Department of the PLA General
Staff Department. But it was delayed for almost 2 years
from its conception by bureaucratic in-fighting among
several SOEs and ministries in China. The experience of the
planners for the Defense Electronics Exhibition demon-
strates what may be the greatest impediment faced by
China in incorporating new technology and developing new
systems-the weight of its own bureaucracy and the
seeming inability to change. [46]
The best example of how China's management system
and bureaucracy seem to defy change and innovation is
probably in the book by former The Los Angeles Times
correspondent to China, Jim Mann. In Beijing Jeep, Jim
Mann documents the problems in quality control and
management encountered by the Jeep Corporation in establishing a joint venture to assemble kits in China.
[47]
Simple assembly line processes and quality control are alien
concepts to Chinese managers. Even today, years after the
Jeep plant in China began operation, one can still see newly
assembled Jeep Cherokees all over China with doors hung
improperly and that don't close flush. China still makes a
motorcycle from the same assembly line that produced the
1937 BMW used by the German Army in World War II. But
all Chinese that operate the motorcycles will advise that one
should buy a used rather than a new one because the
bearings invariably go bad within the first 1,000 kilometers of use.
Examples more relevant to the defense sector can be
found in China's attempts to develop a new destroyer using
General Electric LM 2500 gas turbine engines. The ships
were designed and partially built before Chinese naval
engineers discovered that they had designed engine spaces
too small to accommodate the engines. [48]
A 1989 visit to the Changxindian Armored Vehicle Plant south of Beijing by
the U.S. Defense Science Board was also revealing. Despite
the presence of modern, four-axis milling machines in the
plant, Chinese workers were carefully filing and milling
cylinders and bearings for armored personnel carriers by
hand. When one U.S. industrial engineer, through an
interpreter, asked a workman why the automated
machinery wasn't used, the worker responded that he had
been trained by his own father to do the work by hand. The
automated equipment had never been used.
Perhaps the most relevant examples of the seeming
inability of the Chinese industrial bureaucracy to
accommodate change and innovation is that provided by a
U.S. manager from a major aerospace corporation who deals
regularly with three Chinese aircraft companies. Although
the Chinese workers are able to master good sub-assembly
processes on parts for the United States, they require
continuous supervision by Western quality assurance specialists.
According to the U.S. corporate manufacturing
representative, the fear of failure by Chinese engineers and
workers prevents them from developing any product
improvement ideas. Chinese engineers and workers will
duplicate anything they are given, but won't innovate or
create. This fear of innovation, according to the American,
stems from the system of criticism and punishment by
Communist Party organizations built into the Chinese
corporate structure in SOEs. [49]
Part of the problem with
Chinese manufacturing, according to the U.S. aircraft
corporation representative, is that industrial management
in China still relies on 1950s Soviet styles. This involves
"batch building" a full order of aircraft in advance based on a
state-planned and dictated order for parts and materials. As
a consequence of this system, there are no direct lines of
accountability for quality control, and no cost-cutting
discussions or steps available to mid-level management.
There is no competitive bidding for contracts, workers are
redundant, and schedules continually slip because state
planning doesn't have a fixed required-delivery date for
products. If production is late, the state plan is simply
revised. China's older engineers are so immersed in this
system that they seem unable to change their ways. At the
same time, according to this experienced observer, China's
own cultural superiority keeps Chinese engineers from
accepting change. Young managers stay risk-averse and are
reluctant to change or improve on the system. The future of
China's industry was painted as so bleak by the individual
that I interviewed that he characterized China's aircraft
industry as containing "pockets of adequacy, but no pockets
of excellence."
Despite all of these problems, China is still working hard
to build a powerful military. The implications of this effort
for the United States are quite serious in the long term.
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